xTool MetalFab Laser Welder 800W – Compact Industrial Power for Smart Metal Fabrication
A Professional All-in-One Fiber Laser System
The xTool MetalFab Laser Welder 800W is engineered as a compact yet industrial-grade metal processing solution designed for workshops, fabrication studios, automotive repair centers, and professional metal craftsmen. Combining welding, cutting, rust removal, and surface cleaning within a single fiber laser platform, this system eliminates the need for multiple machines while optimizing workspace efficiency. Its integrated architecture allows businesses to streamline operations, reduce equipment investment, and enhance production flexibility without compromising professional performance standards.
High-Efficiency 800W Fiber Laser Technology
At the core of the MetalFab 800W system is a high-stability fiber laser source operating at 1080 ± 10 nm with a 36% photoelectric conversion rate. This high conversion efficiency ensures consistent energy output, stable beam quality, and precise heat control. Compared to conventional welding methods, fiber laser welding minimizes distortion, reduces spatter, and produces clean, narrow weld seams. The result is improved structural integrity and reduced post-processing requirements, increasing overall production efficiency.
Versatile Welding Modes for Diverse Applications
The system supports seam welding, tack welding, and pulse welding modes, allowing operators to adapt to various fabrication demands. Seam welding ensures continuous, high-strength joints, while tack welding enables accurate positioning before full assembly. Pulse welding provides enhanced heat control for thin or sensitive materials. This flexibility makes the machine ideal for stainless steel fabrication, aluminum frame assembly, carbon steel structures, and precision component manufacturing.
Wide Material Compatibility
The xTool MetalFab 800W supports an extensive range of metals, including stainless steel grades 304, 316, 410, and 430; aluminum alloys 1060, 5083, 6061, 6063, and 7075; carbon steels A36, Q235, 1095, and #45; titanium alloys including Gr.5; brass grades C26000, C28000, and C36000; galvanized sheets DX51D; as well as magnesium, nickel, and zinc alloys. This broad compatibility ensures adaptability across automotive, industrial, construction, and custom metalworking sectors.
Precise Welding Thickness Control
The MetalFab 800W enables single-sided penetration welding from as thin as 0.2 mm up to 4 mm for stainless steel, carbon steel, and galvanized sheets, and up to 3 mm for aluminum and brass under laboratory test conditions. This controlled penetration range makes it suitable for both delicate thin-sheet applications and medium structural assemblies. Accurate heat management minimizes deformation and ensures uniform weld bead consistency across different materials.
Integrated Cutting Capability
Beyond welding, the MetalFab 800W performs precise laser cutting, delivering clean edges with minimal heat distortion. The fiber laser beam allows controlled cutting on supported metals while maintaining dimensional accuracy. Integrated cutting functionality enhances workflow efficiency, enabling operators to transition seamlessly between fabrication stages without relocating workpieces to separate machines.
Advanced Laser Cleaning Function
The system also incorporates laser-based rust removal and surface cleaning. With a maximum cleaning width of 45 mm for rust and paint removal when using the optional MaxClean accessory, and 10 mm for post-weld cleaning, it ensures efficient surface preparation. Laser cleaning eliminates the need for chemical solvents or abrasive grinding methods, preserving material integrity and offering an environmentally responsible solution for industrial maintenance tasks.
Integrated Wire Feeder for Stable Welding
The inclusion of an integrated wire feeder enhances welding consistency and improves gap-bridging capability. This feature ensures steady filler material supply during operation, improving joint strength and reducing manual intervention. The wire feeder supports stable, high-quality weld formation across varying thicknesses and joint configurations, increasing productivity and precision.
Optimized Gas Compatibility
For welding operations, the system recommends 99.99% nitrogen or 99.99% argon shielding gases to ensure stable arc protection and high weld quality. For cutting and cleaning, nitrogen, argon, or compressed air can be utilized. This flexibility allows operators to optimize gas consumption according to project requirements while maintaining consistent performance standards.
Air-Cooling System for Simplified Maintenance
The MetalFab 800W features an efficient air-cooling system that eliminates the need for complex water-cooling infrastructure. This design reduces maintenance demands, lowers operational costs, and simplifies installation. Air-cooling ensures reliable performance in workshop environments without additional cooling equipment or plumbing requirements.
Compact and Space-Efficient Design
With machine dimensions of 632 × 304 × 472 mm and a weight of 35 kg, the MetalFab 800W offers a compact footprint ideal for space-constrained workshops. Despite its compact size, it delivers industrial-level processing capabilities. This balance between portability and performance makes it suitable for growing businesses seeking professional output without large-scale industrial installations.
Reliable Electrical Performance
The system operates at a rated power of 3000W with input voltage compatibility of 200–240V AC, 50/60Hz, and a maximum full-load current of 15A. These electrical specifications ensure compatibility with standard industrial and commercial power infrastructures. Stable electrical input contributes to consistent laser output and long-term operational reliability.
Class 4 Laser Safety Certification
Certified under Class 4 laser safety standards, the MetalFab 800W integrates essential safety mechanisms to protect operators during high-power laser operation. Proper shielding gas usage, protective equipment, and safety protocols ensure safe and compliant workshop performance. Industrial-grade safety compliance enhances operational confidence in professional environments.
Durable Construction and Long-Term Stability
Designed for continuous professional use, the fiber laser system delivers stable output over extended operational cycles. The robust internal components and optimized thermal management ensure consistent performance even during demanding fabrication projects. This durability reduces downtime and supports long-term return on investment.
A Smart Investment for Growing Workshops
The xTool MetalFab Laser Welder 800W represents a strategic solution for businesses aiming to reduce labor costs, eliminate outsourcing, and expand service capabilities. By combining welding, cutting, and cleaning into a single intelligent fiber laser system, it enhances efficiency, improves quality control, and unlocks new revenue opportunities. For modern workshops seeking compact industrial performance with scalable productivity, the MetalFab 800W stands as a powerful and cost-effective fabrication platform.
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